Tuesday, 23 October 2001
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Post00386 PROTECTION OF MORE COLD SENSITIVE VACCINES 23 October 2001 CONTENTS 1. PROTECTION OF MORE COLD SENSITIVE VACCINES " Hep B freezes at ?0.5, two degrees above DPT. ....field assessments in recent years have shown that DPT freezing is a common problem,..." It has been said before, though some denied it: The ball was dropped... ... years ago. Bob Davis, UNICEF, rightly suggests that it be picked up! " Bill Gates will, quite rightly, kick our collective rears if he discovers that we have been sitting on this problem for years and talking about it instead of taking corrective measures, which we have yet to do. Our friends in surveillance will scratch their collective heads if they cannot reproduce, from GAVI recipient countries, the same satisfying results in morbidity reduction which they have documented in DCs, simply because GAVI countries are giving frozen vaccine." John Lloyd, PATH/CVP, points out" The risk of freezing has been heavily underlined by the data coming out of the PATH 'out of the cold chain' trial in progress in Indonesia. As you say, Hep B vaccine supplied by the Vaccine Fund is at serious risk of freezing in the cold chain." John goes on to state that "we need to prepare for the 'beyond the cold chain' & 'freeze-safe' & 'monodose vaccine' era by reviewing the priorities expressed in the specifications that WHO laid down in the second half of the last century." " 21st century priorities are: 1) to avoid freezing vaccines - most 'WHO' equipment places vaccine at the risk of freezing 2) to minimise energy consumption - so that solar/grid hybrid becomes economic 3) to maximise portability and robustness - to assure safe distribution and retrieval for repair work on fridges" HiB vaccine and almost all new vaccines can be damaged by freezing. * Action? Replies to: [[email protected]][email protected][/email] or use your reply button! ___________________________________________________________________________ From: [[email protected]][email protected][/email] Sent: dimanche, 7. octobre 2001 To: [[email protected]][email protected][/email] Subject: PROTECTION OF MORE COLD SENSITIVE VACCINES Umit Kartoglu WHO/Geneva Dear Umit and other colleagues, PROTECTION OF MORE COLD SENSITIVE VACCINES This note is to get the ball rolling on a discussion that we should all have started two years ago. We now have $281 million worth of GAVI provided vaccines delivered or in the pipeline for eastern and southern Africa. The global total, all regions, is about $610, and likely to rise when this month's GAVI applications and resubmissions, totaling 40, pass committee review on the 25th of this month. Almost all of these vaccines contain cold sensitive hepatitis B vaccine. This makes more urgent the question of whether EPI should, on a global basis, return to the 4 to 8? recommended refrigeration range of the 1980s. There are several persuasive arguments in favor of such a change: Hep B freezes at ?0.5, two degrees above DPT. Since field assessments in recent years have shown that DPT freezing is a common problem, this will be true, a fortiori, for Hep B. Hep B does not, it appear, work well with the shake test. This is the information which Smithkline supplied to Philippe Duclos about their product. If true with other suppliers' products, it leaves us with no technical means to detect freezing of vials at the point of use (the Freezewatch measures the ambient, not the vial. Moreover, until the blue Freezewatch indicators become universal, the old red ones will produce false negatives for Hep B). The low temperature VVM is at least years away. Today's VVM was 15 years in the pipeline. We have known for decades that accurate morning and evening temp recording, when done, tells us nothing about nighttime temperatures, which are always lower, especially in plateau areas and in places using top opening Vestfrosts (most of India) and Electrolux top openers. Bill Gates will, quite rightly, kick our collective rears if he discovers that we have been sitting on this problem for years and talking about it instead of taking corrective measures, which we have yet to do. Our friends in surveillance will scratch their collective heads if they cannot reproduce, from GAVI recipient countries, the same satisfying results in morbidity reduction which they have documented in DCs, simply because GAVI countries are giving frozen vaccine. The ideal solution is a low temperature VVM, on which GAVI might want to spend Window 3 money. I know that industry has to date shown no interest. Could PATH take this on? By copy, I am asking Suomi Sakai to get this item put on the next GAVI Board meeting agenda, as a matter of urgency. In the meantime, we are stuck with no effective monitoring tools for vaccine vials containing Hep B. Am I correct in believing that the only possible short term solution to protection of hep B vaccine is to move the recommended range back up to 4 to 8?? If this were done, would it be a global recommendation, or should the main polio reservoirs be exempted for a year or two? Most of these countries are not yet using hep B, since GAVI has been slow to given Window 2 funding to major reservoirs. I do not see that we have any justification, other than institutional conservatism, not to recommend returning to the 4 to 8 standard. Best Regards, Bob Davis --- From: [[email protected]][email protected][/email] Sent: mercredi, 17. octobre To: [email=]'[email protected][/email]'; [[email protected]][email protected][/email]; [email=]'[email protected][/email]'; '[email protected]'; [email=]'[email protected][/email]' Subject: RE: PROTECTION OF MORE COLD SENSITIVE VACCINES Robert, Umit, The risk of freezing has been heavily underlined by the data coming out of the PATH 'out of the cold chain' trial in progress in Indonesia. As you say, Hep B vaccine supplied by the Vaccine Fund is at serious risk of freezing in the cold chain. I am copying your message to Michael Free at PATH who I think will reply that we have been trying for several years to find a 'VVM-freezewatch' technology without success to date. The prospects are so poor of finding this technology that I doubt that Michael will promise much for the foreseeable future. Nor will the problem disappear if we return to a storage standard of 4 to 8 C. Icepacks currently melt at freezing point and may spend many hours below freezing if used fresh from the freezer - around 10% of the liquid vaccine in a good cold box will be frozen this way. Refrigerators simply cannot be regulated to stay in that range. Michael will tell you of wondrous new eutectic and insulation technologies that will solve this problem however, and we should pursue this route for the future. That is where some R&D money might be well spent. Out of the cold chain might seem to be another solution...but the early data from Indonesia seem to suggest that wholesale removal from the cold chain will not work for HepB unless air conditioning is provided...which is more problematic maintenance -wise than refrigerators! Unfortunately, freezing takes place at most levels of the cold chain, thanks to the Ice Lined Refrigerator and the thermostat-less kerosene refrigerator. So it is hardly possible to specify certain levels 'out of the cold chain'and not others. In the meantime, we need to review the temperature monitoring equipment that we have been recommending for the last 20 years and see if there are now better options to recommend for each level of the cold chain. Then we have to sensitize health workers and storekeepers to the freezing risk, particularly for Hep B vaccine, and warn them of risky practices. All the best, John --- From: "Lloyd" To: , , , , Subject: Freeze-safety and WHO equipment performance standards Date: Thu, 18 Oct 2001 More on this subject (for Allan's Forum why not?): It occurs to me that we need to prepare for the 'beyond the cold chain' & 'freeze-safe' & 'monodose vaccine' era by reviewing the priorities expressed in the specifications that WHO laid down in the second half of the last century. Current, 21st century priorities are: 1) to avoid freezing vaccines - most 'WHO' equipment places vaccine at the risk of freezing 2) to minimise energy consumption - so that solar/grid hybrid becomes economic 3) to maximise portability and robustness - to assure safe distribution and retrieval for repair work on fridges These priorities can be met by high efficiency solar/grid hybrid refrigeration systems and high-temperature eutectics more easily, efficiently and economically (per litre storage space) than the current 'vaccine-specific' cold chain equipment It is no longer a priority to: 1) Have a long hold-over time in refrigerators - because vaccines have VVMs and are quite stable 2) Freeze water icepacks - that put vaccine at risk 3) Have a long cold life for vaccine carriers - because VVMs permit 'beyond the cold chain' 4) Promote absorption refrigeration where there is little or no electricity - now that solar/grid hybrid is competitive - and better! Let us start to re-think our priorities for specifying cold chain equipment, both refrigerators and vaccine carriers/cold boxes. That way, we can meet the priorities of the future and lay the priorities of the past to rest. All the best, John --- Subject: Re: Freeze-safety and WHO equipment performance standards To: [[email protected]][email protected][/email];aylwardb.unicef.org, [[email protected]][email protected][/email], [[email protected]][email protected][/email], [email protected], [[email protected]][email protected][/email], [[email protected]][email protected][/email], [[email protected]][email protected][/email], [email protected], [email protected], [[email protected]][email protected][/email] From: [[email protected]][email protected][/email] Date: Fri, 19 Oct 2001 Dear All, Given the problems of protecting cold sensitive vaccines, one could think of a WHO/UNICEF recommendation that vaccine refrigerators be set at 8 degrees at noon (or the hottest time of the day) so as not to fall below zero at night. A notice to this effect could be placed on newly procured refrigerators supplied through the agencies. This would require no change in current EPI policy, but would simply be a way of insuring that the current policy is properly implemented. Cheers, Bob Davis ___________________________________________________________________________ These Technet Forum Postings discussed the freezing of freeze sensitive vaccines and related issues and technologies. They are available for download. See file download details below. DATE POST 10-Nov-98 Post0074 LOW TEMPERATURE PROTECTION 27-Jan-99 Post0102 LOW TEMPERATURE PROTECTION 2-Feb-99 Post0104 LTP 16-Feb-99 Post0111 T-ZONES LTP 19-Feb-99 Post0113 T-ZONES AND LTP 25-Feb-99 Post0116 T-ZONES & LTP 26-Feb-99 Post0117 T-ZONES & LTP 12-Mar-99 Post0123 T-ZONES+LTP+VVM 29-Sep-99 Post0188 COLD CHAIN & EUTECTICS & LTP 7-Jan-00 Post0214 VACCINE FREEZING 18-Jan-00 Post0218 T-ZONES & LOW TEMPERATURE PROTECTION 8-Feb-00 Post0226 VACCINE FREEZING 15-Mar-00 Post00231 VACCINE FREEZING 6-Apr-00 Post00239 VACCINE FREEZING 18-Apr-00 Post00243 VACCINE FREEZING 27-Oct-00 Post00293 FREEZE WATCH INDICATORS, EXPIRY DATES & USE 1-Nov-00 Post00295 VACCINE FREEZING 17-Nov-00 Post00299 VACCINE FREEZING CONTINUED 28-Nov-00 Post00301 VACCINE FREEZING: REFERENCES 12-Dec-00 Post00304 VACCINE FREEZING CONTINUED 4-May-01 Post00339 VACCINE FREEZING: WHY IS THE COLD CHAIN TOO COLD? 20-May-01 Post00343 VACCINE FREEZING: WHY IS THE COLD CHAIN TOO COLD? 7-Jun-01 Post00347 FREEZING VACCINES ____________________________________*______________________________________ ____________________________________*________________________ The Technet Forum is sponsored by the World Health Organization Department of Vaccines and Biologicals. It is moderated by Allan Bass and hosted on the Australian Centre for International and Tropical Health and Nutrition network. www.acithn.uq.edu.au ___________________________________________________________________________ Post00386 PROTECTION OF MORE COLD SENSITIVE VACCINES 23 October 2001 CONTENTS 1. PROTECTION OF MORE COLD SENSITIVE VACCINES " Hep B freezes at ?0.5, two degrees above DPT. ....field assessments in recent years have shown that DPT freezing is a common problem,..." It has been said before, though some denied it: The ball was dropped... ... years ago. Bob Davis, UNICEF, rightly suggests that it be picked up! " Bill Gates will, quite rightly, kick our collective rears if he discovers that we have been sitting on this problem for years and talking about it instead of taking corrective measures, which we have yet to do. Our friends in surveillance will scratch their collective heads if they cannot reproduce, from GAVI recipient countries, the same satisfying results in morbidity reduction which they have documented in DCs, simply because GAVI countries are giving frozen vaccine." John Lloyd, PATH/CVP, points out" The risk of freezing has been heavily underlined by the data coming out of the PATH 'out of the cold chain' trial in progress in Indonesia. As you say, Hep B vaccine supplied by the Vaccine Fund is at serious risk of freezing in the cold chain." John goes on to state that "we need to prepare for the 'beyond the cold chain' & 'freeze-safe' & 'monodose vaccine' era by reviewing the priorities expressed in the specifications that WHO laid down in the second half of the last century." " 21st century priorities are: 1) to avoid freezing vaccines - most 'WHO' equipment places vaccine at the risk of freezing 2) to minimise energy consumption - so that solar/grid hybrid becomes economic 3) to maximise portability and robustness - to assure safe distribution and retrieval for repair work on fridges" HiB vaccine and almost all new vaccines can be damaged by freezing. * Action? Replies to: [[email protected]][email protected][/email] or use your reply button! ___________________________________________________________________________ From: [[email protected]][email protected][/email] Sent: dimanche, 7. octobre 2001 To: [[email protected]][email protected][/email] Subject: PROTECTION OF MORE COLD SENSITIVE VACCINES Umit Kartoglu WHO/Geneva Dear Umit and other colleagues, PROTECTION OF MORE COLD SENSITIVE VACCINES This note is to get the ball rolling on a discussion that we should all have started two years ago. We now have $281 million worth of GAVI provided vaccines delivered or in the pipeline for eastern and southern Africa. The global total, all regions, is about $610, and likely to rise when this month's GAVI applications and resubmissions, totaling 40, pass committee review on the 25th of this month. Almost all of these vaccines contain cold sensitive hepatitis B vaccine. This makes more urgent the question of whether EPI should, on a global basis, return to the 4 to 8? recommended refrigeration range of the 1980s. There are several persuasive arguments in favor of such a change: Hep B freezes at ?0.5, two degrees above DPT. Since field assessments in recent years have shown that DPT freezing is a common problem, this will be true, a fortiori, for Hep B. Hep B does not, it appear, work well with the shake test. This is the information which Smithkline supplied to Philippe Duclos about their product. If true with other suppliers' products, it leaves us with no technical means to detect freezing of vials at the point of use (the Freezewatch measures the ambient, not the vial. Moreover, until the blue Freezewatch indicators become universal, the old red ones will produce false negatives for Hep B). The low temperature VVM is at least years away. Today's VVM was 15 years in the pipeline. We have known for decades that accurate morning and evening temp recording, when done, tells us nothing about nighttime temperatures, which are always lower, especially in plateau areas and in places using top opening Vestfrosts (most of India) and Electrolux top openers. Bill Gates will, quite rightly, kick our collective rears if he discovers that we have been sitting on this problem for years and talking about it instead of taking corrective measures, which we have yet to do. Our friends in surveillance will scratch their collective heads if they cannot reproduce, from GAVI recipient countries, the same satisfying results in morbidity reduction which they have documented in DCs, simply because GAVI countries are giving frozen vaccine. The ideal solution is a low temperature VVM, on which GAVI might want to spend Window 3 money. I know that industry has to date shown no interest. Could PATH take this on? By copy, I am asking Suomi Sakai to get this item put on the next GAVI Board meeting agenda, as a matter of urgency. In the meantime, we are stuck with no effective monitoring tools for vaccine vials containing Hep B. Am I correct in believing that the only possible short term solution to protection of hep B vaccine is to move the recommended range back up to 4 to 8?? If this were done, would it be a global recommendation, or should the main polio reservoirs be exempted for a year or two? Most of these countries are not yet using hep B, since GAVI has been slow to given Window 2 funding to major reservoirs. I do not see that we have any justification, other than institutional conservatism, not to recommend returning to the 4 to 8 standard. Best Regards, Bob Davis --- From: [[email protected]][email protected][/email] Sent: mercredi, 17. octobre To: [email=]'[email protected][/email]'; [[email protected]][email protected][/email]; [email=]'[email protected][/email]'; '[email protected]'; [email=]'[email protected][/email]' Subject: RE: PROTECTION OF MORE COLD SENSITIVE VACCINES Robert, Umit, The risk of freezing has been heavily underlined by the data coming out of the PATH 'out of the cold chain' trial in progress in Indonesia. As you say, Hep B vaccine supplied by the Vaccine Fund is at serious risk of freezing in the cold chain. I am copying your message to Michael Free at PATH who I think will reply that we have been trying for several years to find a 'VVM-freezewatch' technology without success to date. The prospects are so poor of finding this technology that I doubt that Michael will promise much for the foreseeable future. Nor will the problem disappear if we return to a storage standard of 4 to 8 C. Icepacks currently melt at freezing point and may spend many hours below freezing if used fresh from the freezer - around 10% of the liquid vaccine in a good cold box will be frozen this way. Refrigerators simply cannot be regulated to stay in that range. Michael will tell you of wondrous new eutectic and insulation technologies that will solve this problem however, and we should pursue this route for the future. That is where some R&D money might be well spent. Out of the cold chain might seem to be another solution...but the early data from Indonesia seem to suggest that wholesale removal from the cold chain will not work for HepB unless air conditioning is provided...which is more problematic maintenance -wise than refrigerators! Unfortunately, freezing takes place at most levels of the cold chain, thanks to the Ice Lined Refrigerator and the thermostat-less kerosene refrigerator. So it is hardly possible to specify certain levels 'out of the cold chain'and not others. In the meantime, we need to review the temperature monitoring equipment that we have been recommending for the last 20 years and see if there are now better options to recommend for each level of the cold chain. Then we have to sensitize health workers and storekeepers to the freezing risk, particularly for Hep B vaccine, and warn them of risky practices. All the best, John --- From: "Lloyd" To: , , , , Subject: Freeze-safety and WHO equipment performance standards Date: Thu, 18 Oct 2001 More on this subject (for Allan's Forum why not?): It occurs to me that we need to prepare for the 'beyond the cold chain' & 'freeze-safe' & 'monodose vaccine' era by reviewing the priorities expressed in the specifications that WHO laid down in the second half of the last century. Current, 21st century priorities are: 1) to avoid freezing vaccines - most 'WHO' equipment places vaccine at the risk of freezing 2) to minimise energy consumption - so that solar/grid hybrid becomes economic 3) to maximise portability and robustness - to assure safe distribution and retrieval for repair work on fridges These priorities can be met by high efficiency solar/grid hybrid refrigeration systems and high-temperature eutectics more easily, efficiently and economically (per litre storage space) than the current 'vaccine-specific' cold chain equipment It is no longer a priority to: 1) Have a long hold-over time in refrigerators - because vaccines have VVMs and are quite stable 2) Freeze water icepacks - that put vaccine at risk 3) Have a long cold life for vaccine carriers - because VVMs permit 'beyond the cold chain' 4) Promote absorption refrigeration where there is little or no electricity - now that solar/grid hybrid is competitive - and better! Let us start to re-think our priorities for specifying cold chain equipment, both refrigerators and vaccine carriers/cold boxes. That way, we can meet the priorities of the future and lay the priorities of the past to rest. All the best, John --- Subject: Re: Freeze-safety and WHO equipment performance standards To: [[email protected]][email protected][/email];aylwardb.unicef.org, [[email protected]][email protected][/email], [[email protected]][email protected][/email], [email protected], [[email protected]][email protected][/email], [[email protected]][email protected][/email], [[email protected]][email protected][/email], [email protected], [email protected], [[email protected]][email protected][/email] From: [[email protected]][email protected][/email] Date: Fri, 19 Oct 2001 Dear All, Given the problems of protecting cold sensitive vaccines, one could think of a WHO/UNICEF recommendation that vaccine refrigerators be set at 8 degrees at noon (or the hottest time of the day) so as not to fall below zero at night. A notice to this effect could be placed on newly procured refrigerators supplied through the agencies. This would require no change in current EPI policy, but would simply be a way of insuring that the current policy is properly implemented. Cheers, Bob Davis ___________________________________________________________________________ These Technet Forum Postings discussed the freezing of freeze sensitive vaccines and related issues and technologies. They are available for download. See file download details below. DATE POST 10-Nov-98 Post0074 LOW TEMPERATURE PROTECTION 27-Jan-99 Post0102 LOW TEMPERATURE PROTECTION 2-Feb-99 Post0104 LTP 16-Feb-99 Post0111 T-ZONES LTP 19-Feb-99 Post0113 T-ZONES AND LTP 25-Feb-99 Post0116 T-ZONES & LTP 26-Feb-99 Post0117 T-ZONES & LTP 12-Mar-99 Post0123 T-ZONES+LTP+VVM 29-Sep-99 Post0188 COLD CHAIN & EUTECTICS & LTP 7-Jan-00 Post0214 VACCINE FREEZING 18-Jan-00 Post0218 T-ZONES & LOW TEMPERATURE PROTECTION 8-Feb-00 Post0226 VACCINE FREEZING 15-Mar-00 Post00231 VACCINE FREEZING 6-Apr-00 Post00239 VACCINE FREEZING 18-Apr-00 Post00243 VACCINE FREEZING 27-Oct-00 Post00293 FREEZE WATCH INDICATORS, EXPIRY DATES & USE 1-Nov-00 Post00295 VACCINE FREEZING 17-Nov-00 Post00299 VACCINE FREEZING CONTINUED 28-Nov-00 Post00301 VACCINE FREEZING: REFERENCES 12-Dec-00 Post00304 VACCINE FREEZING CONTINUED 4-May-01 Post00339 VACCINE FREEZING: WHY IS THE COLD CHAIN TOO COLD? 20-May-01 Post00343 VACCINE FREEZING: WHY IS THE COLD CHAIN TOO COLD? 7-Jun-01 Post00347 FREEZING VACCINES ____________________________________*______________________________________
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